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Mica Plate Resisting Most Chemicals, Oils And Solvents With Low Water Absorption In Energy Storage Battery System
Using mica plates in energy storage battery systems can provide several advantages due to their unique properties. Here’s a detailed look at the benefits, applications, and considerations:
Chemical Resistance: Mica plates are resistant to a wide range of chemicals, oils, and solvents. This makes them suitable for environments where exposure to corrosive substances is a concern, helping to protect the integrity of the battery.
Low Water Absorption: Mica has low moisture absorption properties, which is essential in maintaining battery performance and preventing corrosion or degradation of components over time.
Electrical Insulation: Mica is an excellent electrical insulator, which helps prevent short circuits and enhances the overall safety of the battery system.
Thermal Stability: Mica can withstand high temperatures without losing its structural integrity, making it suitable for applications where heat generation is a factor.
Lightweight: Mica plates are lightweight, which can contribute to reducing the overall weight of the battery system, an important consideration for portable and mobile applications.
Mica plates can be utilized in various energy storage systems, including:
Thickness and Size: The thickness and dimensions of mica plates should be carefully selected based on the specific application to ensure optimal performance.
Cost: While mica plates can be more expensive than some alternatives, their durability and performance characteristics may provide long-term cost benefits.
Compatibility: Ensure that mica plates are compatible with all materials used in the battery system, particularly the electrolyte and casing materials.
Incorporating mica plates into energy storage battery systems can significantly enhance performance, safety, and longevity due to their chemical resistance, low water absorption, electrical insulation, and thermal stability. Careful consideration of design and material compatibility is essential to maximize these benefits.
Technical Data Sheet
Property | HP5 | HP8 | Unit | Test Criteria |
Mica Type | Muscovite | Phlogopie | Visual | |
Mica content | 92 | 92 | % | IEC 60371-2 |
Glue content | 8 | 8 | % | IEC 60371-2 |
Density | 1.8-2.45 | 1.8-2.45 | g/cm3 | IEC 60371-2 |
Yield Strength | >200 | >200 | MPa | GB/T 5019.2 |
Moisture Absorption | <1 | <1 | % | GB/T 5019.2 |
Fire Resistance | ||||
Continuous working condition | 500 | 700 | ℃ | |
Intermittent working condition | 800 | 1000 | ℃ | |
Thermal gravimetry | ||||
Thermal gravimetry at 500℃ | <1 | <1 | % | IEC 60371-2 |
Thermal gravimetry at 700℃ | <2 | <2 | % | IEC 60371-2 |
Electric property | ||||
Dielectric strength | >20 | >20 | KV/mm | IEC 60243-1 |
Insulation resistance at 23℃ | 1017 | 1017 | Ω·cm | IEC 60243-1 |
Insulation resistance at 500℃ | 1012 | 1012 | Ω·cm | IEC 60243-1 |
Flame retardant test | ||||
Flame retardance | UL94 V-0 | UL94 V-0 | ||
Smoke test | <4 | <4 |
|
Mica Testings for EV Industry as below:
Item | Property | Testing items | Testing criteria | Tested by |
1 | Physical Property | Mica content | IEC 60371 | YT Mica Internal Test |
2 | Glue content | IEC 60371 | ||
3 | Density | IEC 60371 | ||
4 | Thickness | Thickness Gauge Test | ||
5 | Water Absorption | ISO 62 | ||
6 | Delamination | GB/T 5019.2-2009 | ||
7 | TGA(Thermal Gravimetry Analysis) | IEC60371 | 3rd PartyTest | |
8 | Linear expansion coefficient (length direction) thickness direction | ASTM E831 | 3rd PartyTest | |
9 | Back glued performance | Peel off strength | ASTM D3330 | YT Mica Internal Test |
10 | Fire retardance | Flame retardance | UL94 | 3rd PartyTest |
11 | Cleanness | Cleaness | VDA19,ISO16232 | 3rd PartyTest |
12 | Thermal Property | Thermal conductivity | ASTM E1461 | 3rd PartyTest |
13 | Heat Capacity | ISO 11357 | 3rd PartyTest | |
14 | Fire Resistance | 1200±100℃,30min | YT Mica Internal Test | |
15 | Mechanic Property | 25℃ Bending Strength | ISO 178 | YT Mica Internal Test |
16 | 25℃Bending Modulus | ISO 178 | ||
17 | -40℃ Bending Strength | ISO 178 | ||
18 | 25℃ Tensile Strength | ISO 527 | ||
19 | 25℃ Section Elongation | ISO 527 | ||
20 | 25℃ Tensile Modulus | ISO 527 | ||
21 | Impact / Shock Strength | ISO 179:2010 | 3rd PartyTest |
Item | Property | Testing items | Testing criteria | Tested by |
22 | Electrical properties | Insulation resistance | IEC 60093/IEC 62631-3 | YT Mica Internal Test |
23 | Volume resistivity | GB/T1410-2006 | YT Mica Internal Test | |
24 | Dielectric Strength | IEC 60243 | YT Mica Internal Test | |
25 | Withstand voltage test | GB/T1408-2016 | YT Mica Internal Test | |
26 | Comparative Tracking lndex(CTI) | IEC 60112 | 3rd PartyTest | |
27 | Ecologic performance | Hazardous substances | RoHS2.0 & REACH & ELV | 3rd PartyTest |
28 | Aging performance 85/85, 1000h, after the test completed, 2 hours standby at room temperature | Visual Inspection | YT Mica Internal Test | |
29 | Dimension Control | YT Mica Internal Test | ||
30 | Weight Control | YT Mica Internal Test | ||
31 | Water Absorption | ISO 62 | YT Mica Internal Test | |
32 | Tensile Strength | IEC 60371-2/GBT 5019.2 | YT Mica Internal Test | |
33 | Bending Strength | ISO 178 | YT Mica Internal Test | |
34 | Dielectric Strenght | IEC 60243 | YT Mica Internal Test | |
35 | Insulation resistance | IEC 60093/IEC 62631-3 | YT Mica Internal Test | |
36 | Withstand voltage test | GB/T1408-2016 | YT Mica Internal Test | |
37 | Thermal conductivity | GB/T 10294-2008 | 3rd PartyTest | |
38 | Flame retardance | UL94 | 3rd PartyTest |
Mica plate for storage energy
Mica plates can be an interesting choice for energy storage applications due to their unique properties. Here are some key points about mica and its potential uses in energy storage:
Mica plates have the potential to enhance energy storage systems, particularly in applications requiring high insulation capabilities and thermal stability. Further research and development could expand their use in innovative energy solutions.
Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.
YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.
high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.
System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate
YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.
YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.
YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.
We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.
Know more about YT Mica at www.ncnc.cn